Custom Plastic Injection Molding Service

Email us :

Call us : 949 315 8685

Visit our Office : 8 Goodyear, STE 115 , Irvine, CA. 92618

Injection Molding Capabilities

Lead Time : 2.5 - 3 weeks standard

Production Options : In-House in Irvine , Southern CA

Materials : Most plastics, including custom sourcing and matching

Machines Available : Single, multi-cavity, and family molds

Tool Ownership : Customer-owned with mold maintenance 

Mold Cavity Tolerances : +/- 0.005" when machining the mold

 and an additional +/- 0.002" per inch when calculating for shrink rate 

Part to Part Repeatability : +/- 0.004" or less 

Available Mold Types:  Steel and aluminum

what is injection molding ?

Injection molding is a manufacturing process that involves injecting molten material into a mold, where it cools and solidifies into a predetermined shape. It's widely used to produce a vast array of plastic and metal parts, from tiny components to large panels.

Here's a step-by-step breakdown of the injection molding process:

overmolding service

The overmolding process lets you combine multiple materials into one part. One material, usually a thermoplastic elastomer (TPE/TPV), is molded onto a second material, which is often a rigid plastic. 

From medical equipment to automotive wiring, aerospace applications to consumer electronics, overmolded cables are everywhere. Their superior performance and reliability make them ideal for any situation where cable integrity is critical. 

why Strain Relief Overmolding?

Imagine constantly bending a paperclip at the same spot. Eventually, it will snap. The same principle applies to cables. Repeated pulling, twisting, and flexing create stress at the point where the cable meets the connector, leading to premature wear and tear, electrical faults, and even safety hazards.

Enter the Overmolding 

Strain relief overmolding is a manufacturing process where molten plastic is injected into a mold, encapsulating the cable termination and connector in a single, unified piece. This creates a seamless transition, distributing stress evenly and acting as a protective barrier.

Superpowers of Overmolded Strain Relief:

Email us :

Call us : 949 315 8685

Visit our Office : 8 Goodyear, STE 115 , Irvine, CA. 92618

Re-grinding involves the process of collecting and grinding down defective or scrap plastic parts to create a reusable material. The ground plastic, often referred to as regrind or reprocessed material, can then be reintroduced into the injection molding process to create new products. This practice not only reduces the environmental impact of plastic waste but also provides economic benefits to manufacturers.